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Specialist bore to bottle services for natural waters

For over two decades, we have provided comprehensive water treatment solutions, constantly improving design efficiency. As the bottled water industry has grown, hygiene standards have become stricter due to advanced detection of contaminants. We design systems from the aquifer to bottling, including source assessment, water quality reports, and recommendations on water processing.

Our design philosophy minimizes ozone usage, keeping bromate levels below detection limits. With expertise in engineering and automation, we create reliable, cost-effective systems, with Alca© Process Control Systems ensuring precise water quality and ozone application.

We also manage an international compliance program, offering consistent GMP standards for clients. Our consulting services help mitigate risks when converting facilities from dairy or beverage production to water processing, protecting product quality and brand reputation.

Recently, we installed the PUMP (Coca-Cola Amatil) Bottling plant, achieving over 40% reduction in bromate, meeting global standards. Our water quality program, developed with Hill’s Laboratories, ensures compliance through a four-step process that minimizes costs by allowing adjustments if issues arise early.

We offer flexible production control options, from manual to fully automated systems with HMI, SCADA, and data logging for production insights. Our air-cooled ozone generators are efficient, with a 1-100% adjustment range and compact design, ensuring quality with minimal cost using oxygen feed gas and Alca© contacting.

Real-time monitoring of key parameters (residual ozone, oxygen purity, pH, TDS) with data logging helps prevent recalls, protecting your product and investment.

About

Alca© Process Control Contactors and ozone distribution

Alca© Process Control Contactors and ozone distribution:OT have developed a program which tailors each system to meet individual needs based on water composition and production type. The Alca© Process Control systems minimise footprint, water wastage and contact times. This process was developed to inhibit or control bromate formation, and the only format which has allowed our NZ clients to successfully meet the worldwide compliance levels of below 10ppb (this is required for all bottled waters and for potable water alike). We like our clients to have an edge & produce quality product without compliance issues.

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Our Clients

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